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Consito developed know-how and technologies for ferric chloride 40% w/w solution production plants, both for waste water treatment and drinking water grades.
We can provide for some different processes to produce ferric chloride, according to the feedstock:

• Iron scraps and chlorine gas, by ferric chloride recycling
• Soft iron and chlorine gas, by ferric chloride recycling
• Ferric oxide and hydrochloric acid
• Mixed oxides, hydrochloric acid and chlorine gas
• Pickling liquors and chlorine gas, with final concentration

The raw materials are likewise cheap and easily available so that the manufacture of ferric chloride is frequently an attractive supplement for chlor-alkali producers.

Production process

Ferric chloride 40% w/w solution can be produced by different processes, according to the feedstock.

Iron scraps

Ferrous chloride is obtained by contact of ferric chloride with iron into a dissolution vessel, according to the following reaction:

Fe + 2 FeCl₃ = 3 FeCl₂

The ferrous chloride solution resulting from iron dissolution is then filtered and oxidized to ferric chloride in the chlorination section by chlorine gas, according to the following reaction:

3 FeCl₂ + 1.5 Cl₂ = 3 FeCl₃

Two third of the ferric chloride solution are recycled back to the dissolution vessel and one third is discharged as product.

Soft iron

This feedstock is a powder of soft iron obtained from rolling-mill process. Production process is analogue to the above description with iron scraps as raw material.

Ferric oxide

Starting from ferric oxide, by product of steel mills, or from hematite, it is possible to obtain ferric chloride by simple reaction with 32% HCl:

Fe₂O₃ + 6 HCl = 2 FeCl₃ + 3 H₂O

Mixed oxides

This feedstock is a mixture of ferric oxide and ferrous oxide obtained as scales from rolling-mill process. A previous treatment with 32% HCl followed by chlorination gives place to complete conversion to ferric chloride, according to the following reactions:

Fe₂O₃ + 6 HCl = 2 FeCl₃ + 3 H₂O
FeO + 2 HCl = FeCl₂ + H2O
FeCl₂ + 0.5 Cl₂ = FeCl₃

Pickling liquors

By a particular process it is possible also to use as feedstock the sludge from steel pickling with HCl. Reduction of chorine consumption is also obtained. Final concentration by evaporation is generally required to reach a 40% w/w solution.

Uses of Ferric Chloride (FeCl₃)

• Ferric Chloride is used in organic synthesis as a catalyst.
• It is used to treat over cropping of animal claws especially when the over cropping leads to bleeding.
• It is used as a drying reagent in some reactions in its anhydrous form.
• It has wide applications in energy storage systems.

Preparation of Ferric Chloride

Anhydrous iron (III) chloride can be prepared by reacting metallic iron with dichloride. The chemical equation for this reaction is provided below.

2Fe + 3Cl₂ → 2FeCl₃

Preparation of Ferric Chloride Solution

1. By dissolving iron ore in HCl (hydrochloric acid)

Fe₃O₄ + 8HCl → FeCl₂ + 2FeCl₃ + 4H₂O

2. By oxidizing iron (II) chloride with chlorine (Cl)

2FeCl₂ + Cl₂ → 2FeCl₃

3. By oxidizing iron (II) chloride with oxygen

4FeCl₂ + O₂ + 4HCl → 4FeCl₃ + 2H₂O

Ferric Chloride Test

This test is conducted to determine the presence or absence of phenol in a given sample. Compounds such as enols, hydroxamic acids, sulfinic acids, and oximes give positive results. The quantity of phenol in the sample can be measured by the Folin-Ciocalteau assay.

Step 1: Dissolve the sample in water plus ethanol.

Step 2: Add drops of a dilute solution of ferric chloride (FeCl₃).

Step 3: If the sample turns to red, green, purple, or blue colouration then it indicates the presence of phenols.

Step 4: In case the sample is insoluble in water, it can be dissolved in dichloromethane (CH₂Cl₂) with a small quantity of pyridine (C₅H₅N).

Learn more about the physical and chemical properties of Ferric Chloride (FeCl3) from the experts at BYJU’S